Laser Welding

Laser Welding Scan Heads

The intelliWELD family now includes the newly developed intelliWELD II FT with integrated zoom axis (particularly well-suited for overlap welding, its variable spot size enables flexible seam widths).

intelliWELD II (with F-Theta objective) – optimized for overlap welding

  • Additional zoom axis
  • Constant spot size while varying x, y and z at all zoom settings throughout the entire accessible volume
  • Small aspect ratio, therefore small spots even with low beam quality or large fiber diameter
  • Lower drift, thanks to dynAXIS 3 series galvos
  • Internal flash memory for configuration data and correction files – simplifies scan system swapping
  • Interlock monitoring of all four axes
  • Status indicator lights for power and interlock
  • New protective window sensor
  • Improved vision port

intelliWELD II FT

Print
Aperture
31 mm
Angle Transmitter of Galvanometer Scanners
analog position detector
Show Optical Configuration
Wavelength range
(standard)
1030 -1085 nm
1065 - 1105 nm
Max. laser power
(standard systems, 100% duty cycle)
8000 W @ 1064 nm
with air cooling
Typical scan angle
±0.35 rad (opt.)
Show Dynamics
Number of installed tunings
up to 3
Typical tuning
step tuning
Step response time
(settling to 1/1000 of full scale)
1% of full scale
1.2 ms
(with step tuning)
10% of full scale
3.5 ms
(with step tuning)
Precision
Repeatability
(RMS)
< 2 µrad
Positioning resolution
(max.)*
18 Bit *
Temperature drift
Offset
< 15 µrad / K
Gain
< 25 ppm / K
* 18 bit: based on the full angle range (e.g. positioning resolution 2.8 µrad for angle range ±0.36 rad),
resolutions better than 16 bit (11 µrad) only together with SL2-100 interface
Electronics / Control
Servo control galvanometer scanner
digital servo control board
Control interface
(alternatives)
digital SL2-100
Advanced diagnosis options
yes (iDRIVE)
Power requirements
±(15+1.5) V DC, max. 8 A each
Mechanics
Scan axes
3-axis system
Housing variants
scan head
Connector positions
opposite to beam exit side
Weight without objective
(standard housing)
30 - 40 kg
Dimensions (L x W x H)
(standard housing)
(366 x 196 x 333) mm3
Other Provisions
Water cooling
yes
Air cooling
fan integrated
Other Specifications
Operating temperature
25 °C ± 10 °C
Add-ons
Teach-in modul for setting welding tasks,
ScanControlUnit - central control unit
Typical Applications
Robot-assisted welding (remote welding),
3D applications,
Processing-on-the-fly
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附加设备

  • Teach-in module for setting welding tasks
  • ScanControlUnit - central control unit

Options

  • Zoom axis
  • Tracking camera port
  • Interlock
  • Double protective window beam exit
  • Protective window sensor beam-exit
  • Collimator protective window
  • Flow sensor
  • Teach-in module

应用领域

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